Places of worship

Padre Pio Church

PROJECT DETAILS

City
San Giovanni Rotondo, Foggia
Country
Italy
Customer
Order of Capuchin Friars Minor of the Province of Foggia
Architectural design
RPBW Renzo Piano Building Workshop
Period
1996 - 2004
Amount of works
36.000.000 €
Services Provided
Structure Design | BIM
Sector
Places of worship
Dimensions
Capacity: 7,000 worshippers
Total area: 9,200 m2
Construction technique
Pre-stressed ashlars made of Apricena stone

A shell rising from the ground

The church dedicated to St. Pio of Pietralcina in San Giovanni Rotondo was commissioned by the Capuchin Friars Minor to architect. Renzo Piano in 1990. Starting with the shape of the Nautilus shell, arch. Piano had the intuition to use the local Apricena stone to create a double series of arches arranged in a halo, on which a wooden roof rests. A complex work made with an unusual combination of different materials, it is considered a milestone in the history of sacred architecture.

A shell rising from the ground

The church dedicated to St. Pio of Pietralcina in San Giovanni Rotondo was commissioned by the Capuchin Friars Minor to architect. Renzo Piano in 1990. Starting with the shape of the Nautilus shell, arch. Piano had the intuition to use the local Apricena stone to create a double series of arches arranged in a halo, on which a wooden roof rests. A complex work made with an unusual combination of different materials, it is considered a milestone in the history of sacred architecture.

Interior of the Church of Padre Pio of Pietralcina in San Giovanni Rotondo - Foggia
Interior Construction Site Church of Padre Pio of Pietralcina in San Giovanni Rotondo - Foggia
Padre Pio Nautilus Church
haloed arches Church of Padre Pio of Pietralcina in San Giovanni Rotondo - Foggia
Padre Pio of Pietralcina Church building site in San Giovanni Rotondo - Foggia

Building with stone

The church, which can hold about 7,000 worshippers, despite its apparent architectural simplicity is extremely articulated. The supporting structure of the upper hall, which opens onto the wide space of the outer churchyard and overlooks the lower crypt, is characterized by a series of arched construction elements formed by natural stone modules. This is Apricena limestone, a very compact stone that is quarried at great depths in the quarries of the Gargano town of the same name, not far from San Giovanni Rotondo.

The stone ashlars, in series of five or six pieces, were assembled in maxi-quoins, mounted with interposition of mortar reinforced by stainless steel fibers and connected inside them with powerful prestressing cables, capable of counteracting the possible energy of seismic events. The original use of different materials, such as stone, wood, steel and copper, is the result of the union of different skills, as well as in-depth research and experimentation work that makes Padre Pio Church an example of great architectural innovation.

Defying gravity in an earthquake zone

The structural design work began in 1996, after the passing of the brilliant British structural engineer Peter Rice, Renzo Piano's friend and consultant, who bequeathed this idea that was so difficult to realize. The construction of the work was further complicated by the seismicity of the site, an element that imposed even higher safety conditions than a normal design. It was through the first computer analyses of three-dimensional models simulating structural behavior under all load conditions, including the effect of high intensity earthquakes, that the feasibility of the intervention could be assured.

From the initial stages, the design included a double order of stone arches arranged every ten degrees, according to radial lines converging at a fixed point. This design choice, in addition to characterizing the construction geometry of the entire complex, inevitably prompted the crossing of new frontiers in the use of the material deputed for the construction of the arches - which reach spans of 45 m and heights of up to 16 m. The quasi-parabolic shape and variable section of the arches, in fact, are not due to aesthetic choices, being rather necessary expedients to better distribute the load of the roof over the arches and ensure their safety.

Each arch is made by bonding stone ashlars in series of five or six, until larger elements - called maxi ashlars - are formed, which were transported and laid on a supporting metal rib. A layer of mortar reinforced with stainless steel fibers capable of dissipating the energy produced by possible seismic events was placed between each pair of maxi ashlars. Within this energy-dissipating mortar, stainless steel plates were inserted at the points from where the stainless steel supports of the roof depart.
The glulam roof is fully supported by the arches by means of stainless steel struts, which receive the roof loads and transmit them to the arches and then to the ground. The struts, 165 stainless steel bipod elements with variable triangular and hollow cross-section, are attached, at the bottom, to the steel plates arranged between the maxi-cones of the arches and, at the top, to the nodes of the glulam beams.
The roof is a lattice of glulam main and secondary beams attached to the rafters by means of stainless steel spherical hinges, stabilized and braced by the wooden planking and steel tie rods; the waterproofing membrane was made of pre-oxidized copper sheet.

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